Modular Construction OS

Factory schedules. Site deliveries. Module tracking. Punch lists. Every stakeholder, every update, one source of truth — live.

PREFAB OS · LIVE
MON 23 FEB · 06:41 AM
Factory QC Passed
MOD-047-B
Level 3
In Transit — ETA 6:42 AM
MOD-051-A
Level 4
Craned & Set — Level 4
MOD-039-C
Level 4
FACTORY · SITE TIMELINE
Line A — Framing
Line B — MEP Rough
Site Crane — L4
Façade Install
LIVE TRANSIT
SITE
🚛
🚛
🚛
3 loads en route · Next arrival 6:42 AM
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Industry Reality

The numbers don't lie.

Modular construction is the fastest-growing sector in the built environment. But the tooling hasn't caught up. Yet.

78%

of modular PMs still track modules in spreadsheets

McKinsey Offsite Construction Study, 2024
$94B

global modular construction market in 2025

Grand View Research, 2025
50%

schedule reduction when factory + site are synced in real time

Modular Building Institute, 2024
6x

more stakeholder touchpoints than traditional construction

Prefab Industry Benchmark Report
Named Pain Points

We know exactly where it breaks.

Every modular PM has a war story. Here are the three that kill schedules — and how Prefab eliminates them.

Problem 01

The Factory-to-Site Gap

MODULE STATUS DISTRIBUTION — WEEK 8
MOD-039
60%
20%
20%
MOD-047
40%
35%
25%
MOD-051
70%
15%
15%
MOD-055
30%
45%
25%
Factory
Transit
Site
The Problem

Your factory floor finishes a module on Tuesday. Your site crane isn't scheduled until Thursday. Nobody told the crane operator. The module sits in a laydown yard for 48 hours in the rain.

The Prefab Answer

Prefab's live sync engine connects your factory schedule directly to site crane bookings. When QC signs off, the crane coordinator gets an automatic alert. No calls. No emails. No wet modules.

48-hour delivery lag → 2 hours average
Problem 02

The Change Order Black Hole

CHANGE ORDER PROPAGATION — LEGACY WORKFLOW
GC IssuesChange OrderPM EmailsFactoryFactory FloorUpdated?Site CrewWaitingavg. 3.2 days to propagate a single change
The Problem

The GC issues a change order on Level 3 bathroom layouts. Three days later, the factory is still building to the old spec. The site crew is already prepping the wrong rough-in locations.

The Prefab Answer

Change orders in Prefab propagate instantly across factory, site, and subcontractor views. Every affected module is flagged in red. Every stakeholder sees the delta within 90 seconds of approval.

3.2-day propagation lag → 90 seconds
Problem 03

The Multi-Trade Blind Spot

TRADE COMPLETION HEATMAP — MODULE LINE A
W6W7W8W9W10
Framing
MEP
Insul.
Finish
On track
At risk
Behind
The Problem

Framing is done. MEP rough-in is two weeks behind. Insulation can't start. Your GC doesn't know any of this until the weekly site meeting — where it's already too late to recover the schedule.

The Prefab Answer

Prefab's trade coordination layer shows every discipline's completion status against the module's critical path. Blockers surface in the morning standup dashboard before they become delays.

Weekly discovery → Real-time blocker alerts
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Control room goes live
in 15 minutes.

Connect your factory lines, site cranes, and every stakeholder in a single afternoon. No onboarding calls. No 90-day implementations. Just download and go live.

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For operations directors scaling from 50 to 500 units — we'll walk through your specific workflow.

🏗️1,200+ modular PMs
📦48,000+ modules tracked
15-min average setup
🔒SOC 2 Type II certified